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Rigidaire Suspension for Hardtails

Rigids Can be Comfortable, Too
By Greg Friend
0411Stc Hardtail 01 Z
The Rigidaire system comes... 
   
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0411Stc Hardtail 01 Z
The Rigidaire system comes complete with everything you'll need to make your hardtail more comfortable, including: a steel air spring frame bracket, two air springs, top plate, seat adapter, mounting hardware, solenoid air valve, air lines and fittings, air compressor and bracket, toggle switch, in-line fuse, seat nose mount assembly, 14-gauge wire, and a razor for cutting the air lines. Note the air spring system assembly as it is packaged. You will need to disassemble the parts to install it.
0411Stc Hardtail 02 Z
Cox started by using a sawzall... 
   
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0411Stc Hardtail 02 Z
Cox started by using a sawzall to remove the rear crossmember from the frame.
0411Stc Hardtail 03 Z
Once the crossmember was removed,... 
   
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0411Stc Hardtail 03 Z
Once the crossmember was removed, he ground the frame tubes down until he had a smooth, clean surface to weld the air spring bracket to.
0411Stc Hardtail 04 Z
The air spring bracket is... 
   
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0411Stc Hardtail 04 Z
The air spring bracket is designed to fit a variety of frames. In most cases, a small amount of material will need to be removed from either side of the bracket. With the bracket held in place and centered in the frame, mark the bracket where the extra material needs to be removed.
0411Stc Hardtail 05 Z
Taking caution to remove a... 
   
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0411Stc Hardtail 05 Z
Taking caution to remove a little bit from the bracket at a time, Paul Cox cut and tested the fit a few times.
0411Stc Hardtail 06 Z
He then used a belt sander... 
   
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0411Stc Hardtail 06 Z
He then used a belt sander to clean up the burrs from the cutting saw.
0411Stc Hardtail 07 Z
When properly aligned, the... 
   
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0411Stc Hardtail 07 Z
When properly aligned, the bracket should measure about 3 inches from the top of the frame tubes.
0411Stc Hardtail 08 Z
(From the "Do as we say, not... 
   
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0411Stc Hardtail 08 Z
(From the "Do as we say, not as we do" department) Paul is a badass and you're not, so use gloves and clamps when tacking the bracket in place.
0411Stc Hardtail 09 Z
Double-check to make sure... 
   
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0411Stc Hardtail 09 Z
Double-check to make sure the system is level with the framerails by mocking up the air springs and measuring again before making the final welds.
0411Stc Hardtail 10 Z
When the bracket is installed... 
   
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0411Stc Hardtail 10 Z
When the bracket is installed correctly, there should still be plenty of room behind the seat tube for an oilbag and battery box.

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