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Custom Exhaust Pipe Fabrication - Chandler Originals

Chandler Originals Shows Us How
From the June, 2006 issue of Street Chopper
By Greg Friend
Photography by Courtesy of Chandler Originals
Chandler Originals Motorcycle Exhaust System Doner Pipes
The pipes were going to be... 
   
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Chandler Originals Motorcycle Exhaust System Doner Pipes
The pipes were going to be fabricated for a rigid chop with a 96-inch S&S using a few pairs of donor drag pipes.
Chandler Originals Motorcycle Exhaust System Cut Pipe
Using a chop saw, Adam cut... 
   
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Chandler Originals Motorcycle Exhaust System Cut Pipe
Using a chop saw, Adam cut the pipe right on the mark.
Chandler Originals Motorcycle Exhaust System Deburr
He then deburred the edges... 
   
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Chandler Originals Motorcycle Exhaust System Deburr
He then deburred the edges of the pipe with a bench grinder.
Chandler Originals Motorcycle Exhaust System Marking Cutting
With another donor pipe, Adam... 
   
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Chandler Originals Motorcycle Exhaust System Marking Cutting
With another donor pipe, Adam marked where it would be cut and cut it using the chop saw and deburred it as well.
Chandler Originals Motorcycle Exhaust System Bolting First Section
Adam bolted the first section... 
   
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Chandler Originals Motorcycle Exhaust System Bolting First Section
Adam bolted the first section of pipe to the head and held up the second section to make sure that it would be in the correct position once he welded the two pieces together.
Chandler Originals Motorcycle Exhaust System Tack Welding
Satisfied everything was going... 
   
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Chandler Originals Motorcycle Exhaust System Tack Welding
Satisfied everything was going as planned, he tack welded the pipes together with a MIG welder.
Chandler Originals Motorcycle Exhaust System Merging Pipes
The rear pipe went through... 
   
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Chandler Originals Motorcycle Exhaust System Merging Pipes
The rear pipe went through the same treatment as the front pipe, but it went at a different angle so the two pipes would merge into one.
Chandler Originals Motorcycle Exhaust System Aligning Pipe
With an assortment of leftover... 
   
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Chandler Originals Motorcycle Exhaust System Aligning Pipe
With an assortment of leftover pipe-bends, Adam designed the pipe to wrap around the back of thetransmission so the pipe would eventually exit on the left side of the bike between the chain final drive.
Chandler Originals Motorcycle Exhaust System Square Tip
Typically used for cars, Adam... 
   
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Chandler Originals Motorcycle Exhaust System Square Tip
Typically used for cars, Adam picked up a cool-looking square exhaust tip from AutoZone and secured it to the end of the pipe.
Chandler Originals Motorcycle Exhaust System Finishing Welds
He removed the pipe from the... 
   
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Chandler Originals Motorcycle Exhaust System Finishing Welds
He removed the pipe from the bike and gave it one last eyeball before finishing the welds on the joints.
Chandler Originals Motorcycle Exhaust System Wrapped
Once the welds had cooled,... 
   
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Chandler Originals Motorcycle Exhaust System Wrapped
Once the welds had cooled, Adam wrapped the pipe with black header tape.
Chandler Originals Motorcycle Exhaust System Pipes Bolted Together
The pipes were bolted back... 
   
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Chandler Originals Motorcycle Exhaust System Pipes Bolted Together
The pipes were bolted back onto the motor and fit perfectly. You won't find these pipes in any catalog!
Chandler Originals Motorcycle Exhaust System Close Up
Here's a close-up of the finished... 
   
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Chandler Originals Motorcycle Exhaust System Close Up
Here's a close-up of the finished pipes from the left side of the bike.
Chandler Originals Motorcycle Exhaust System Finished
Without having to spend $600... 
   
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Chandler Originals Motorcycle Exhaust System Finished
Without having to spend $600 for a set of production pipes, Adam was able to build a cool, completely custom set in one afternoon. And from what he has said about them, they sound great too!
Chandler Originals
1840 North 7th Ave.
Lake Worth
FL  33461

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