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Custom Kick Start Pedal - STC Tech

The Devil Designs A Kicker

By Greg Friend
photographer: The Devil And Greg Friend

While the brass kick pedal that comes with many kickstart transmissions is cool, we thought we'd check out what the Devil, owner of Lucky Devil Custom Cycles in Houston, Texas, would fabricate if he were given free rein to design one of his own. Within days of the initial phone call discussing the idea, the Devil had finished his creation, which definitely makes standard pedals look boring.


 Custom Kick Start Pedal Drawing Circles
The Devil started with the original pedal and traced the outline on a piece of billet aluminum to keep his pedal approximately the same overall size. Then he drew in some circles to be cut out of the billet, thus adding some style and reducing weight at the same time.
 Custom Kick Start Pedal Cut The Pedal
With a bandsaw and some cutting fluid, he cut the pedal from the rest of the raw aluminum.
 Custom Kick Start Pedal Drill Out Shaft Section
Using a drill press and the appropriate-sized bits, the Devil machined the aluminum and drilled out the shaft section on which the pedal would rotate.
 Custom Kick Start Pedal Brass Bushings
A few brass bushings were machined for the pedal and the pedal mount.
 Custom Kick Start Pedal Pedal Design
Here's the rough pedal design before final shaping.
 Custom Motorcycle Parts Kick Start Pedal Machining
In homage to the original pedal, the Devil machined the center portion of the original pedal to fit inside the large center hole of the new pedal.
 Custom Kick Start Pedal Unpolished Version
This is the unpolished version of the pedal with the remains of the original brass pedal.
 Custom Kick Start Pedal Ready For Mounting
The polished pedal ready for mounting on the kicker arm.
 Custom Kick Start Pedal Final Product
Installed, the custom Lucky Devil kick pedal looks great, functions flawlessly, and adds some cool to the bike.

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