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Custom Chopper Tools - Mallet

Homemade Metalworking Mallet
By Greg Friend
Photography by Greg Friend
Custom Chopper Tools Mallet Steel Rod And Cap
With an 18-inch-long piece... 
   
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Custom Chopper Tools Mallet Steel Rod And Cap
With an 18-inch-long piece of 1-inch-OD steel rod and the cap from an argon gas cylinder, you too can make your own metalworking mallet.
Custom Chopper Tools Mallet Sanding Off Paint
I started by sanding off the... 
   
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Custom Chopper Tools Mallet Sanding Off Paint
I started by sanding off the paint from the surface of the gas cap with a flap disc.
Custom Chopper Tools Mallet Sand Flash
Then I sanded off the flash... 
   
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Custom Chopper Tools Mallet Sand Flash
Then I sanded off the flash from the "hot rolling" process on the 1-inch-OD steel bar.
Custom Chopper Tools Mallet Dremeling
The existing holes on either... 
   
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Custom Chopper Tools Mallet Dremeling
The existing holes on either side of the cap were slightly too small, but a Dremel tool and a stone bit made quick work of the inner diameter of the cap.
Custom Chopper Tools Mallet Slide Rod Through And Finish Weld
I slid the rod through the... 
   
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Custom Chopper Tools Mallet Slide Rod Through And Finish Weld
I slid the rod through the cap, tacked it in place and then finished the weld.
Custom Chopper Tools Mallet Done
In less than half an hour,... 
   
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Custom Chopper Tools Mallet Done
In less than half an hour, I had a metalworking tool that will last for generations, just like the ones made by Mitch Bergeron and the late Johnny Chop.

Toyota Tundra Research
Toyota Tundra Get all the information you need on the new Toyota Tundra. The Tundra comes with a V8 standard engine and goes for a suggested retail price of $36,560.00. It also has drivers side crash test ratings of 4 stars and passengers side crash test ratings of 4 stars. You also might want to research the Dodge Durango and the GMC Sierra.

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